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Field Case Study: φ113 Three-Wing Arc-Angle Bit

568 m stable drilling in f=9 limestone with minor quartz and slight fractures

Hard-rock drilling performance | Firm PDC cutter bonding | Controlled wear after field use

Image Comparison

Before Use

Before Use – Detail View

After Field Use

New bit structure and cutter layout Clear PDC cutter and arc-angle wing profile

Our product after 568 m drilling in inclined-shaft limestone conditions, showing structural integrity, firmly bonded PDC cutters, and controlled wear.

1. Working Conditions

Mine type Inclined shaft
Application Rock drilling operation
Bit model φ113 three-wing arc-angle bit
Equipment ZDY4000
Cooling method Water cooling

 

2. Formation & Drilling Parameters

Formation type Mainly limestone, with minor quartz and slight fractures
Rock hardness f=9
Thrust force 130 kN
Rotation speed 180 r/min
Total footage 568 m
Operating period 6 days, with an average daily footage of 94 m

 

3. Performance After Field Use

  • High footage performance: The bit achieved 568 m of accumulated drilling with stable operation over 6 continuous days.
  • Stable structural retention: The bit body, three-wing profile, and arc-angle cutting structure remained intact after field use.
  • Firm PDC cutter bonding: The PDC cutters remained tightly bonded to the bit body, with no obvious loosening, detachment, or delamination.
  • Reliable wear resistance: Under f=9 limestone with minor quartz content, the cutting area showed controlled wear and stable edge support.
  • Strong impact resistance: The bit withstood continuous load, impact, and slight fractured-rock conditions without obvious structural failure.
  • Smooth drilling and cuttings removal: The three-wing arc-angle design helps improve drilling stability and reduce the risk of abnormal wear or jamming.

4. Key Advantages

  • Durable hard-rock performance: Suitable for limestone, quartz-bearing formations, and slightly fractured rock.
  • Wear-resistant cutting structure: Optimized PDC cutter layout and wing support help extend service life in long-distance drilling.
  • Impact-resistant design: The arc-angle profile helps absorb localized impact and improves adaptability in complex formations.
  • Stable cutter bonding: A reliable bonding interface helps reduce the risk of cutter loosening and detachment.
  • Efficient and consistent drilling: Supports higher drilling continuity and reduces downtime caused by frequent bit replacement.
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